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LED copper substrate

Product Parameters for LED Copper Substrate

Parameter Specification
Material Pure Copper (C1100) or ​Brass Alloy (C1020) with ​nickel/gold plating for thermal and electrical performance
Thickness 0.1mm–5.0mm (standard); ​0.05mm–0.3mm (ultra-thin for compact designs)
Thermal Conductivity 1–400 W/m·K (dependent on design: standard copper PCB ~2 W/m·K, thermoelectric separation copper up to 400 W/m·K)
Copper Foil Thickness 1OZ–3OZ (35–105 μm) for optimal current-carrying capacity and thermal management
Surface Finish HASL LF, ​Immersion Gold, ​OSP for solderability and corrosion resistance
Dimensional Tolerance ​**±0.05mm** (for high-density LED assemblies)
Maximum Current Carrying 10A–200A (per trace, depending on width and thermal design)
Operating Temperature ​**-55°C to +150°C** (with thermal management for automotive and industrial applications)
Mechanical Strength Tensile Strength: ​30–80 MPa (alloy-dependent)
Applications LED lighting (e.g., automotive headlights, high-brightness strips), ​power electronics, ​smart devices

LED Copper Substrate | High-Performance, Thermally Efficient Solutions for Advanced Lighting Systems
Engineered for ​modern high-power LED applications, our ​copper substrates leverage copper’s ​ultra-high thermal conductivity (up to ​400 W/m·K in thermoelectric separation designs) to deliver unparalleled performance in automotive headlights, industrial lighting, and smart devices

 

 

Key Features:

  • Superior Thermal Management: Rapidly dissipates heat from ​10A–200A current loads, reducing junction temperatures and extending LED lifespan by ​30% compared to traditional FR-4 PCBs
  • Precision Manufacturing: ​**±0.05mm dimensional tolerance** ensures seamless integration into ​compact LED modules (e.g., automotive headlight assemblies, smartphone flash units)
  • Versatile Material Options: ​Pure copper (C1100) for cost-effective thermal performance or ​brass alloys (C1020) for enhanced mechanical strength, both with ​nickel/gold plating for corrosion resistance
  • High-Current Capacity: Supports ​2000–3500 lm brightness in high-power LED applications (e.g., XENCN N30ZC LED headlights)
  • Durable Surface Finishes: ​Immersion Gold or ​OSP coatings ensure long-term solderability and reliability in harsh environments

Ideal Applications:

  • Automotive Lighting: Ultra-bright, low-heat automotive headlights with ​adaptive beamforming and ​**-40°C to +125°C** temperature resistance
  • Industrial & Outdoor Lighting: High-efficiency LED strips and ​UV-resistant substrates for ​24/7 operation in warehouses and public spaces
  • Consumer Electronics: Slim, high-luminosity ​LED flash modules for smartphones and ​RGB smart lighting systems with ​IP67 waterproofing
  • Medical & Aerospace: Sterilizable substrates for ​portable diagnostic devices and ​high-reliability aerospace lighting

Why Partner With Us?

  • Material Innovation: ​Graphene-enhanced copper interfaces for ​20% faster heat dissipation and ​nanoscale textured surfaces for improved solderability
  • Cost Efficiency: ​Lean manufacturing reduces prototyping costs by ​25% with ​100% AOI/X-ray inspection for defect-free production
  • Compliance: Certified to ​IPC standards and ​RoHS 3.0, ensuring safety and environmental sustainability

Elevate your lighting and power systems with copper substrates that combine performance, durability, and innovation. Trust our expertise to power the future of illumination!

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