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Image header six layers soft and hard combination board

Product Parameters for Image Header Six Layers Soft and Hard Combination Board

Parameter Specification
Layer Configuration 6-layer hybrid design (e.g., ​3 rigid + 3 flex or ​4 rigid + 2 flex)
Material FR-4 (rigid) + ​Polyimide (PI) (flex) for high-density routing and flexibility
Thickness 1.2mm (rigid) + ​0.1mm (flex) (total: ​1.3mm) for compact image headers
Minimum Trace/Space 0.05mm/0.05mm (ultra-high-density interconnects for pixel arrays)
Minimum Drilling Size 0.1mm (via-in-pad for micro-interconnects)
Surface Finish ENIG (Immersion Gold) for corrosion resistance and solderability
Flex Life ​**≥80k flex cycles** (PI-based flex zones) for dynamic imaging systems
Impedance Control 100Ω differential pairs (USB 4.0/DP Alt Mode signals) + ​50Ω RF traces
Signal Integrity ​**<8dB insertion loss** at 24GHz (for high-speed video transmission)
Temperature Range ​**-30°C to +85°C** (operational); ​**+250°C** short-term (PI tolerance)
EMI Shielding Copper foils + ​ground planes for GHz-range noise suppression
Power Handling 5A per trace (for camera power supply) / ​1.5A (signal lines)
Manufacturing Process ​laser-drilled vias, ​AOI/X-ray inspection, ​HASL/ENIG finishing
Testing Standards IPC-6012B (quality), ​IEC 62153 (EMC), ​MIL-STD-883J (reliability)
Certifications RoHS 3.0, ​REACH, ​ISO 13485 (medical compliance)

Image Header 6-Layer Rigid-Flex PCBs | High-Density, Signal-Integrity Solutions for Advanced Imaging Systems
Engineered for ​high-resolution cameras, ​machine vision systems, and ​medical imaging devices, our ​6-layer rigid-flex PCBs combine the precision of rigid FR4 with the flexibility of polyimide (PI) substrates. These boards support ​ultra-high-density pixel arrays, ​high-speed video transmission (up to 4K@60Hz), and ​dynamic bending for compact image header designs, reducing space by up to 40% compared to traditional rigid PCBs.

 

Key Features:

  • Complex Layer Stack: ​3+3 or 4+2 rigid-flex configurations enable optimized routing for camera sensors, ISPs, and display interfaces.
  • High-Speed Performance: ​Impedance-controlled traces (100Ω differential pairs) ensure seamless USB 4.0, HDMI 2.1, and MIPI CSI-2 signals with ​**<8dB insertion loss** at 24GHz.
  • Thermal Efficiency: ​Thermal vias and ​graphene-enhanced substrates dissipate heat from high-power camera modules (e.g., 108MP sensors).
  • Durability: ​**≥80k flex cycles** (PI zones) withstand repeated bending in wearable cameras or automotive dashcams.
  • Precision Manufacturing: laser-drilled micro-vias and ​AOI/X-ray inspection guarantee zero defects in fine-pitch traces and via structures.

Ideal Applications:

  • Consumer Electronics: Ultra-slim smartphone cameras, AR/VR headsets with ​3D structured light sensors.
  • Industrial Automation: High-speed vision systems for robotics, quality control, and autonomous vehicles.
  • Medical Devices: Flexible endoscopes, portable ultrasound probes, and diagnostic imaging systems.
  • Surveillance: Rugged image headers for IP cameras, drones, and outdoor monitoring systems.

Why Partner With Us?

  • Customization: Tailored ​layer counts, ​trace widths (3μm–100μm), and ​shielding configurations for niche imaging applications.
  • Cost Efficiency: ​Lean manufacturing reduces prototyping costs by 35% with ​100% defect-free AOI/X-ray inspection.
  • Innovation: ​Nanoscale silver paste for low-resistance touch sensors and ​halogen-free materials for sustainability.

Elevate your imaging systems with 6-layer rigid-flex PCBs that balance speed, power, and flexibility. Trust our expertise to deliver solutions for tomorrow’s most advanced cameras and sensors!

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