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PFC PCBA

Parameter Table for PFC PCBA

Parameter Specifications
Input Voltage Range 90–264V AC (wide-range) or 100–240V AC (configurable for automotive/industrial)
Output Power 45W–200W (adjustable via topology and components)
Topology Boost PFC (common), Buck PFC (low-voltage), Flyback PFC (compact designs)
Efficiency ≥95% (peak) with GaN/SiC MOSFETs and synchronous rectification
Switching Frequency 40kHz–500kHz (adjustable for EMI/thermal trade-offs)
Control IC IP2015 (digital PFC), LD7790 (PFC+QR combo), UC3854 (automotive)
Key Components GaN FETs (e.g., CGD65B0130SH), planar transformers, ENIG-finished FR4 PCBs
Compliance Standards UL 60950, CE, RoHS, ISO 26262 (automotive safety)
Thermal Management Aluminum heatsinks, thermal pads, and AB for heat dissipation
Applications Laptop adapters, EV chargers, industrial power systems, AI servers

 

A ​PFC PCBA (Power Factor Correction Printed Circuit Board Assembly) is a critical component in modern power electronics, designed to improve energy efficiency and reduce harmonic distortion in AC/DC conversion systems. It integrates advanced topologies like ​Boost PFC or ​Flyback PFC with ​GaN/SiC MOSFETs to achieve efficiencies exceeding ​95%, complying with global standards such as ​RoHS and ​ISO 26262 for automotive safety . Key features include configurable input ranges (90–264V AC), planar transformers for compact designs, and ​ENIG-finished FR4 PCBs to ensure durability in harsh environments . These assemblies support ​USB PD 3.1 and ​QC4+ fast-charging protocols in adapters, while enabling high-power applications like ​EV charging stations and ​AI servers through multi-layer thermal management (e.g., aluminum heatsinks and thermal interface materials) . Rigorous validation via ​AOI and ​FCT guarantees reliability, making PFC PCBAs essential for meeting global energy regulations and Industry 4.0 demands.

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