Material |
Polyimide (PI) or PET substrates for flexibility and durability |
Thickness |
0.1mm–0.3mm (standard) / 0.05mm ultra-thin for miniaturized modules |
Conductivity |
Copper traces with **≤0.1Ω/sq** resistance (high-current paths) |
Layer Configuration |
Single-sided (simple modules) to 8-layer (complex RF/Power modules) |
Pitch & Design |
0.15mm–0.4mm pitch for BGA/FPC connectors; micro-pad designs for precision |
Temperature Range |
**-55°C to +125°C** (operational); **+260°C** short-term tolerance (PI-based) |
Flex Life |
**≥100k flex cycles** (PI) / **≥50k cycles** (PET) for reliable dynamic use |
Signal Integrity |
Impedance-controlled traces (100Ω differential pairs for DDR4/5 signals) |
EMI Shielding |
Copper foils or conductive inks for GHz-range interference protection |
Current Rating |
Up to 5A per trace (for power modules) / 1.5A (signal lines) |
Surface Finish |
ENIG (gold plating) for corrosion resistance; HASL for cost-sensitive designs |
Testing Standards |
IPC-6012B (quality), IEC 62153 (EMC), MIL-STD-883J (reliability) |
Module Types |
BGA, FPC-to-FPC, Edge Card Connectors (e.g., PoE modules) |