Key Features & Technical Specifications
- Ultra-Flexibility & Durability:
- Supports 10,000+ bend cycles (minimum bend radius: 0.3mm) for reliable performance in portable adapters, wearable tech, or automotive connectors.
- Conformal coating and IP67/IP68 certification ensure resistance to moisture, dust, and temperature extremes (-40°C to 125°C).
- High-Density Interconnects:
- Dual-layer/multi-layer design with microvias (0.05mm/2mil) enables compact layouts for USB-C, HDMI, DisplayPort, or proprietary interfaces.
- 0.03mm/1mil minimum trace width allows dense routing for multi-pin adapters (e.g., 4K video, audio/video sync).
- Signal Integrity & Performance:
- Controlled impedance (100Ω–1GHz) ensures stable transmission for high-speed data (USB4, PCIe Gen3), video signals, or analog sensors.
- EMI shielding and low crosstalk design minimize interference in crowded electronic environments.
- Thermal & Power Efficiency:
- Optimized heat dissipation for sustained operation in high-power adapters (e.g., fast-charging docks).
- Voltage tolerance up to 30V for industrial or medical-grade applications.
- Advanced Manufacturing:
- laser drilling and automated optical inspection (AOI) ensure precision in via alignment and defect-free production.
- RoHS/REACH compliance and halogen-free materials meet global sustainability and safety standards.
Applications
- Consumer Electronics:
- USB-C to Lightning adapters, HDMI-to-VGA converters, or wireless charging docks for smartphones and laptops.
- Industrial Automation:
- Fieldbus adapters, sensor signal converters, or PLC interface modules for machinery.
- Medical Devices:
- Data transfer cables for diagnostic tools, ECG machines, or wearable health monitors.
- Automotive Systems:
- Dashboard port adapters, infotainment system connectors, or EV battery monitoring interfaces.
- IoT & Smart Home:
- Adapter hubs for smart lighting, security cameras, or voice-controlled devices.
Advantages Over Rigid PCBs
- Space Savings:
- Slim 0.1mm thickness reduces adapter bulk by 50% compared to rigid boards, enabling sleek, portable designs.
- 3D conformal packaging supports unconventional shapes (e.g., coiled cables, curved adapters).
- Cost Efficiency:
- Simplifies assembly with surface-mount technology (SMT) and eliminates solder joints for wire-based systems.
- Reduces material waste by 40% through flexible routing.
- Design Flexibility:
- Enables dynamic interfaces for rotating connectors, foldable adapters, or modular expansion ports.
- Long-Term Reliability:
- Tested for 10+ years of operation under AEC-Q101 automotive-grade standards and IPC-6012 Class 3 durability.