Key Features & Technical Specifications
- Unmatched Flexibility & Durability:
- Supports 10,000+ bend cycles with a 0.3mm minimum bend radius, perfect for portable adapters, wearable tech, or automotive connectors.
- Conformal coating and IP67/IP68 certification protect against moisture, dust, and extreme temperatures (-40°C to 125°C).
- High-Density Interconnects:
- Dual-layer/multi-layer design with microvias (0.05mm/2mil) allows compact routing for high-speed interfaces like USB4, HDMI 2.1, or PCIe Gen4.
- 0.03mm/1mil trace width enables dense pin configurations for multi-functional adapters (e.g., 4K video + audio + power).
- Signal Integrity & Performance:
- Controlled impedance (100Ω–1GHz) ensures stable transmission for high-speed data, video signals, or analog sensor outputs.
- EMI shielding and low crosstalk minimize interference in crowded electronic environments.
- Thermal Efficiency & Safety:
- Optimized heat dissipation for sustained high-power operation (e.g., fast-charging adapters).
- 30V voltage tolerance and RoHS/REACH compliance ensure safety for industrial, medical, or automotive applications.
- Advanced Manufacturing:
- laser drilling and AOI (Automated Optical Inspection) guarantee precision and defect-free production.
- Halogen-free materials meet global sustainability standards for eco-friendly manufacturing.
Applications
- Consumer Electronics:
- USB-C to Lightning adapters, HDMI-to-VGA converters, or wireless charging docks for smartphones and laptops.
- Flexible adapters for AR/VR headsets or foldable displays.
- Industrial Automation:
- Fieldbus adapters for PLCs, sensor signal converters, or motor control interfaces.
- Modular connectors for machinery with rotating or sliding components.
- Medical Devices:
- Data transfer cables for portable ECG machines, ultrasound probes, or wearable health monitors.
- Sterilizable adapters for surgical equipment.
- Automotive Systems:
- Dashboard port adapters, EV battery monitoring interfaces, or infotainment system connectors.
- Gesture-controlled window switches or adaptive cruise control sensors.
- IoT & Smart Home:
- Adapter hubs for smart lighting, security cameras, or voice-activated thermostats.
- Energy harvesting modules for low-power IoT sensors.
Advantages Over Rigid PCBs
- Space Optimization:
- Slim 0.1mm thickness reduces adapter size by 50%, enabling sleek, pocket-sized designs.
- 3D conformal packaging supports unconventional shapes (e.g., coiled cables, spiral adapters).
- Cost Efficiency:
- Simplifies assembly with SMT (Surface-Mount Technology) and reduces material waste by 40% vs. rigid boards.
- Eliminates bulky wire harnesses, lowering production costs.
- Design Flexibility:
- Supports dynamic interfaces for rotating connectors, foldable adapters, or modular expansion ports.
- Enables custom shapes for niche applications (e.g., motorcycle-mounted USB ports).
- Long-Term Reliability:
- Tested for 10+ years under AEC-Q101 automotive-grade durability standards.
- IPC-6012 Class 3 certification ensures trace alignment and soldering reliability.